Forklift fires and lithium: a growing hazard and how to contain it Forklift fires and lithium: a growing hazard and how to contain it

Lithium-ion batteries offer high energy density and fast charging, but they also present unique safety challenges. Thermal runaway—a chemical chain reaction triggered by overcharging, impact, or internal defects—can lead to sudden, intense fires that are nearly impossible to extinguish using traditional methods.

Unlike conventional fuel-based fires, Lithium battery fires are self-sustaining, release toxic fumes, and can reignite shortly after being doused.

For businesses that rely on forklift fleets, a single incident can cause major operational disruptions, equipment loss, and safety hazards for employees. Read more from a forklift training institute here.

Sprinkler systems and standard fire extinguishers are largely ineffective at controlling lithium-related fires. The intensity of these fires can quickly overwhelm standard fire response protocols, requiring a a new class of prevention and containment tools.

Liiontek offers two essential solutions designed specifically for Lithium Forklift Fire Safety:

• The Li-Fire Forklift Fire Blanket (5×5 m)
• The Lithium Fire Extinguisher (6 Liters)

This industrial-grade fire blanket is designed to isolate and smother lithium-ion forklift battery fires within seconds.

• Withstands temperatures over 1,000°C, ideal for intense battery-related fires.
• Prevents the spread of fire: restricts oxygen and contains projectiles.
• Quick deployment for emergency response in high-risk areas.
• Reusable & durable, engineered for demanding industrial environments.
• Compact and accessible: can be installed near charging stations or forklift bays.

Use Case: In a recent port logistics incident, a forklift battery fire was contained within 45 seconds using the Li-Fire Blanket, preventing the flames from reaching stacked cargo pallets and fuel containers.

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This Lithium Fire Extinguisher Specialist is specifically designed for lithium-ion battery fires. It uses a patented suppression agent that cools the battery, prevents re-ignition, and neutralizes the release of toxic smoke.

• Tested on lithium-ion and lithium-polymer fires
• Effective against thermal runaway
• Non-conductive and residue-free
• High suppression rating for a compact size
• Safe for use on electrical equipment

Application: Best used after initially containing the fire with the fire blanket, or directly on smaller fires. Especially effective during incidents involving charging.

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Each product addresses a different stage of a lithium-ion forklift fire. Together, they provide a comprehensive safety strategy.

• During the initial outbreak, the fire blanket should be deployed immediately to contain the flames, cut off the oxygen supply, and prevent the fire from spreading.
• The 6-liter extinguisher is ideal for active fire suppression. It cools the battery, suppresses thermal runaway, and prevents reignition, especially in early-stage or localized fires.
• After the fire has been contained, using both products ensures that the area is secure and the fire is completely extinguished, minimizing the risk of flare-ups or hidden damage.

This dual-solution approach not only maximizes fire control but also ensures compliance with the highest safety standards in modern electric forklift environments.

For facilities that operate electric forklifts, we recommend:

• Installing fire blankets at key access points
• Equipping staff with certified lithium fire extinguishers
• Training personnel on lithium fire protocols
• Regular inspections of batteries and charging areas

By proactively integrating these tools, you are not only protecting infrastructure and assets, but you are also demonstrating a commitment to employee safety and operational resilience.

Lithium-ion technology is here to stay, but so are its fire risks. By equipping your facility with Liiontek’s fire containment blanket and lithium fire extinguisher, you are taking the most effective, industry-approved step toward mitigating these threats.

Act before an emergency occurs: prepare, train, and protect.